VEL HardTech Series

Induction Hardening / Annealing System

VEL HardTech Series

The VEL HardTech series represents cutting-edge induction hardening, annealing, and tempering systems tailored to meet the evolving needs of the heat treatment industry.

We offer complete turnkey solutions that include an advanced Induction Power Source, CNC/PLC control automation, high-frequency transformer, and custom-designed coils tailored for specific jobs. Our solutions also feature job-specific scanning (horizontal or vertical), single-shot fixtures, and rotary or indexing tables. They seamlessly integrate with semi or fully automated job loading and unloading facilities, ensuring that the system fulfills your hardening requirements effectively.

Related Services:

Induction Hardening Machine, Induction Hardening Equipment,CNC Induction Hardening Machine,Crankshaft Induction Hardening Machine,Portable & Vertical Induction Hardening Machine.

Standard Features

Manual and automated program settings with multiple pre-programmed recipes.
Intuitive touch panel interface with comprehensive process monitoring features.
Quick connect coil system facilitates easy replacement of induction coils.
Efficient load/unload and part centering system for manual or automated operations.
Designed for in-line integration, ensuring short lead times and seamless workflow.
Reliable mechanical solutions ensure high system availability and productivity.
Precise process control leads to excellent results and increased productivity.
Energy-efficient power supply unit (>95% efficiency) reduces energy costs.
Flexible design accommodates a wide range of part sizes for versatility.
Modular unit for easy servicing and maintenance, minimizing downtime.

Our Machines Supplied

Induction Hardening Machine, tooled up with coils, jigs, PLC based automated indexing &scanning fixtures, cooling system etc for Induction Hardening of Crank Axle, Semi Auto Gear etc.
Induction Hardening Equipment (Type VEL/IHM/50) PLC based with pneumatic fixtures & cooling system for hardening.
Pin Induction Hardening Machine, Fully automated CNC based system consisting of Material Loading System, Precision Scanner / Pusher Servomotor driven having precision speed and position control along with controlled rotation of the job for Induction Hardening, Material Discharge System, Accessories etc. Continuous Production Rate of 40 nos. / hr. Type: VEL/IH160/HS400.
Induction Machine for Hardening, Tempering & Annealing with CNC based Scanner. Type VEL/IH50/VC600. Automated CNC based system consisting of Precision Ball Screw Type Vertical Scanner Servomotor driven having precision speed and position control with varying job rotation facility. Designed to suit jobs of varying length and diameters etc.
Induction Hardening System for various futuristic small arms weapons, i.e. 5.56 Piston extn, Barrel extn, Block rear, Stud change lever, 0.315 Body, Extractor, 30-06 Barrel, 30-06 Stem Bolt Breech, 0.32 Receiver, 0.32 Safety lever.
Induction Hardening Machine with 8 types of Tooled up Components, Type : VEL/IH100, consisting of two work station with two Horizontal Rotary Job moving Scanner Systems, 6 axis servo motor driven, CNC Control System for induction hardening of Slew Rings, Ф 360-2275mm, weighing upto 500 kgs.
Medium Frequency Induction Furnace with Fixtures & Standard Accessories for Body / Re-Body and Mouth Annealing of Brass Cartridge, Type: VEL/IH40.
CNC based Induction Hardening Machine with Twin Spindle Vertical Scanning Fixture servo motor controlled for Induction hardening of 44 components such as Tools, Shafts, Pins and Bolts etc. VEL/IH50/VS600.

Technical Specification Industries Resources Accessories

The Induction Hardening System (VEL/IH Series) is specially designed for Induction Hardening of components on turnkey basis complete with>Induction Power Source >CNC/PLC based servo motor driven Vertical/Horizontal Scanner > Water circulating & Cooling system and Quenching system >Semi-Automated/ Fully Automated job loading/unloading facility (optional)

*TYPE*	*VEL/IH50*	*VEL/IH100*	*VEL/IH200*	*VEL/IH400*
Inverter	IGBT based Inverter
Converter	Thyristor based Full bridge Rectifier
IncomingVoltage	415V,3phase,50Hz,4wire
InputFeederRating	100 amps	200 amps	400 amps	800 amps
OutputPower	50kW	100kW	200kW	400kW
OutputFrequency	1-100kHz(asperjobrequirement)
OutputVoltage	0–400V	0–400V	0–400V	0–400V
Max.OutputCurrent	1000Amax	2000Amax	4000Amax	8000Amax

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Accessories

Description & Features

Job Handling Fixture

1)Vertical Scanner:
CNC/PLC based servo motor driven Horizontal Scanner of 20mm to 2000mm length to provide precision control of scan speed 0-100mm/sec & position with job rotation facility with varying rotation speed of 0-300rpm.

2) Horizontal Scanner:
CNC/PLC based servo motor driven Vertical/Horizontal Scanner of 5mm to 6000mm length to provide precision control of scan speed 0-100mm/sec & position with job rotation facility with varying rotation speed of 0-300rpm.

3) Single Shot Fixture : With or without job rotation

4) Indexing / Rotary Table: 2-4stationsforhigherproductionratewith/withoutjobrotation

5) Rotary Scanners: Forjobssuchaspulley,slewrings,ropedrumetc.

Cooling System

1) Refrigerant Chiller Unit

2) Cooling Tower with plate – type heat exchanger

VEL HardTech Series

Induction Hardening / Annealing System