VEL ForgeX Series
Induction forging process is energy efficient, rapid / instant heating process as it provides superior productivity, consistent quality, flexibility and reliability.
VEL ForgeX series is specially designed and manufactured for heating metal in forging, rolling, stamping extrusion, upsetting and other forming applications to obtain desired shape in Presses, Bending Machines, Forming machines, etc on turnkey basis. They are designed to heat any dimension of billets, bars, blocks, slabs etc in full or partially in materials as diverse as Steel, Stainless Steel, Brass, Bronze, Aluminium, Copper, Titanium, Silver, etc and their alloys
Related Services :
Induction Forging Machine,Induction Heating Machines for Forging
VEL Induction Heating System (VEL/IHS Series ) consists of
1. Induction Heating Power Source
Induction Heater , Thyristor / IGBT based, ofvaryingpowercapacitiesrangingfrom400kW to 1600 kW consisting of Inverter modules auto tuned to Resonant Frequency ranging from 1 to 20kHz, incorporating Microcontroller (µC)based electronic controls, Protection/Trip circuits, Interlocks etc, Output Matching Transformer, Inductor Assemblies etc
| TYPE | VEL/IHS400 | VEL/IHS800 | VEL/IHS1200 | VEL/IHS1600 |
| Output Power | 400kW | 800Kw | 1200Kw | 1600kW |
| Input Feeder Rating | 800Amps | 1600Amps | 2400Amps | 3200Amps |
| Incoming Voltage | 415V,3phase,50Hz,4wire | |||
| Output Frequency | 1-20kHz(as per job requirement) | |||
Any intermittent power shall be provided as per customer requirement
2. Control And Feedback System
PLC based control system & SCADA for automated system & process. All alarms generated and machine / process parameters displayed / controlled from HMI on Control Panel / SCADA.
Non-contact pyrometers are used to measure the part temperature to achieve precision temperature control, to maintain temperature consistency, feedback for hold modes, option to reject job for over/under job temperatures etc.
3. Heating Station
The induction coil is completely contained within the steel shell and is isolated from the job with a refractory coating. There is no chance of hot slag or other materials from the furnace contaminating the room.
4. Loading/ Unloading & Feeding System
Semi-Automated/Fully Automated job loading/unloading facility are available, such as Vibratory, magazine, step, or bowl feeders, V-flight and other conveyor feeders to move billets into drive position, Pneumatic or hydraulic horizontal pusher, tractor drive, pinch roller drive or walking beam arrangement for moving job through the inductor, High-speed conveyors to rapidly deliver the hot job to press operator or robot pick up point, etc
CONTROL AND FEEDBACK SYSTEM
PLC based control system & SCADA for automated system & process. All alarms generated and machine / process parameters displayed / controlled from HMI on Control Panel / SCADA.
Non-contact pyrometers are used to measure the part temperature to achieve precision temperature control, to maintain temperature consistency, feedback for hold modes, option to reject job for over/under job temperatures etc.
HEATING STATION
The induction coil is completely contained within the steel shell and is isolated from the jobwith a refractory coating. There is no chance of hot slag or other materials from the furnace contaminating the room.
LOADING/ UNLOADING & FEEDING SYSTEM
Semi-Automated/FullyAutomatedjobloading/unloadingfacilityare available, such as Vibratory, magazine, step, or bowl feeders, V-flight and other conveyor feeders to move billets into drive position, Pneumatic or hydraulic horizontal pusher, tractor drive, pinch roller drive or walking beam arrangement for moving job through the inductor, High-speed conveyors to rapidly deliver the hot job to press operator or robot pick up point, etc
Applications
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